The basic debugging skills of any machinery including non-standard automation equipment are "horizontal, vertical, concentric". First of all, regardless of debugging any product, we must understand the characteristics of non-standard automation and the technical requirements of customers. The following Kunshan Wantonghe Machinery Co., Ltd. to introduce some common non-standard automation equipment debugging skills.
1) Understand the characteristics of non-standard automation products (including appearance, size, tolerance, structure, process, etc.).
2) Wipe the parts (including standard parts and non-standard machining parts), pick out the core parts, and start assembly and debugging from the core parts. During the assembly process, the accuracy of the installed parts should be checked to ensure the horizontal, vertical and concentricity problems.
3) For the single cylinder push-pull or lifting part, it should be ensured that the pull is in place, the push is also in place, and there is no abnormal resistance.
4) The rotating part should ensure the balance, perpendicularity and concentricity of the rotating part. To achieve the precision of the swing arm.
5) Pin, card slot with pin holes and slots should be wiped clean, select the appropriate pin (pin material hardness above 58 degrees), positioning, pin with unilateral tight fitting is best, easy to disassemble and assemble; The accuracy of the card slot should be controlled within 0.02 to ensure the accuracy of the secondary assembly, and should not be too large or too tight. If it is too large, it has no precision, and if it is too tight, it cannot be assembled.
6) Feed feed part of the feed mostly depends on the product, tolerance zone is about 0.1. It can ensure that the product passes smoothly in the material channel. The feeding direction and the bevel Angle at the interface of the feed channel parts should be 0.2*30 degrees, and the specific situation depends on the product. The inside of the material path needs to be polished to prevent the product from scratching and scratching.
The design of non-standard machinery design company is theoretical knowledge, production does not require more beautiful, practical is good, the purpose is economic, simple, practical. As a senior designer, the evaluation of mechanical solutions must have a strong judgment, so as to avoid a lot of detours. Save equipment development time and cost. A successful designer should be like a battle-hardened general, able to strategialize, control the manufacturing process of newly developed equipment products well, and achieve the expected effect.